Additionally, evaluate the material of the handle. Most hammers have wooden handles, but some may be made of fiberglass or metal. The material influences the type of repair possible.
Replacing the Handle
If the handle is completely severed or beyond repair, it may be necessary to replace it. Replacement handles can be purchased at hardware stores or online, and they come in various lengths and styles to fit different hammer types. To replace the handle:
- Remove the old handle: If there are any remnants of the old handle remaining, use pliers or a hammer to dislodge them from the hammerhead.
- Measure and cut the new handle: Compare the length of the new handle to the old one, ensuring it’s an appropriate size. If needed, trim the new handle to fit using a saw or other cutting tool.
- Attach the new handle: Apply a coat of wood glue or epoxy resin to both the handle and the hole in the hammerhead. Insert the new handle into the hole and firmly press and twist it in place. Wipe off any excess glue and let it dry according to the instructions provided.
Repairing a Partial Break
If only a section of the handle is broken or cracked, it may be possible to repair it rather than replacing it entirely. Here’s a step-by-step guide for repairing a partial break in a wooden handle:
- Remove the damaged portion: Use a saw or chisel to carefully cut away the broken or cracked section of the handle. Ensure that the cut is clean and smooth.
- Prepare the handle: Sand the ends of the remaining handle to create a smooth surface for the repair adhesive.
- Reinforce the handle: Apply wood glue or epoxy resin to both ends of the remaining handle and place a wooden dowel or metal rod into the hole. The dowel/rod should be slightly longer than the removed section. Allow the adhesive to dry completely.
- Fill and sand: If there are any gaps or uneven surfaces, use wood filler to fill them in. Once the filler is dry, sand the repaired area until it is smooth and flush with the rest of the handle.
While broken hammer handles can be a significant inconvenience, it is possible to repair them at home. By assessing the damage and understanding the material of the handle, you can determine the appropriate course of action. Whether it’s replacing the handle entirely or repairing a partial break, following the proper steps and using the right tools and materials will help you restore your hammer to its functional glory. However, if you are unsure about your DIY skills or the extent of the damage, it’s always wise to consult a professional or consider purchasing a new hammer.